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ISO 11137 Method 1 / Method VDmax25 / VDmaxSD

Bioburden Utensils

Regardless of the amount of Gamma radiation used to irradiate a product, there is always a finite probability that a micro-organism will survive.

In order to market a medical device as "sterile", it is necessary to prove that the required amount of radiation is sufficient to reduce the number of contaminating organisms to a level where only one item in a million is likely to have a viable micro-organism present. This is known as a Sterility Assurance Level (SAL) of 10-6.

We can perform different techniques to validate the sterilisation process in compliance with ISO 11137 and ISO 11737 standards:

  • ISO 11137 Method 1 Dose Setting. The specific dose of radiation needed to sterilise the product is found.
  • ISO 11137 Method VDmax 25 kGy Substantiation. The standard dose of radiation used by irradiation plants for routine irradiation is 25 kGy. We perform a study to prove that this dose of radiation is sufficient to sterilise the product.
  • PD CEN ISO/TS 13004:2014 Sterilization of healthcare products – Radiation. Substantiation of selected sterilization dose: Method VDmaxSD. The sterilization dose can be selected at 17.5, 20, 22.5, 27.5, 30, 32.5 or 35 kGy.

The bioburden and sterility methods used are accredited by UKAS to ISO / IEC 17025:2015.

We can perform the entire ISO 11137 sterilisation validation process in-house. This includes:

The microbiological work performed in the laboratory.

The irradiation exercise using our on-site Gamma irradiation plant operated by ÒÁÈËÖ±²¥ Morton (Services) Ltd.

At the end of the process, a detailed report containing the test methods, results and certificates will be generated.

We can offer a very rapid and cost effective service as the laboratory and irradiation plant are located on the same site.

ÒÁÈËÖ±²¥ Morton (services) Ltd. can routinely irradiate your product once the sterilisation validation is complete.

ÒÁÈËÖ±²¥-Morton (Microbiological Laboratory Services) Ltd can offer this service to customers based in the UK and internationally.